HICET - V SEMESTER FOR MECHATRONICS
MACHINE DESIGN
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
DESIGN
FUNDAMENTALS
|
9+3
|
Design
Process - Computer Aided Design - Optimum Design - Mechanical Properties of
Materials - Types of Loads - Stresses - Static, Varying, Thermal, Impact and
Residual - Factors of Safety - Theories of Failure - Stress Concentration
Factors.
|
||
II
|
DESIGN OF
SHAFTS,KEYS AND COUPLINGS
|
9+3
|
Design
of Solid and Hollow Shafts - Based on Strength, Rigidity and Deflection-
Torsional Rigidity - Lateral Rigidity - Material Constants - Design of Keys -
Types - Keyways - Design of Rigid and Flexible Couplings.
|
||
III
|
GEARS
|
9+3
|
Principles
of Gear Tooth Action - Gear Correction - Gear Tooth Failure Modes - Stresses
and Loads - Component Design of Spur, Helical and Bevel gears.
|
||
IV
|
BRAKES AND
CHAIN DRIVES
|
9+3
|
Dynamic
and Thermal Aspects of Braking - Design of Brakes - Chain Drives - Selection
of Transmission Chains and Sprockets - Design of Sprockets - Failure of Chain
Drives.
|
||
V
|
BEARINGS AND
SPRINGS
|
9+3
|
Design
of Bearings - Sliding Contact - Rolling Contact - Design of Journal Bearings
- Calculation of Bearing Dimensions - Design of Helical and Leaf Springs.
|
||
Total Instructional Hours
|
45+15=60
|
|
TEXT BOOKS :
1. Mechanical Engineering Design - Author: Joseph Edward Shigley and Charles R.Mischke
(TB1) 2. Machine Design - Author: S. Md. Jalaludeen (TB2)
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
PROGRAMMABLE
LOGIC CONTROLLERS
|
9
|
Architecture of PLC -Principles of Operations - PLC
size and Application - PLC Discrete Modules - PLC Analog Modules– I/O
Specifications-Memory Types - Scan Cycle - PLC Programming Language - Fundamentals
of Logics.
|
||
II
|
PROGRAMMING
INSTRUCTIONS
|
9
|
Programming
EXAMINE ON and EXAMINE OFF Instructions - Control Instructions - Data
Manipulating Instructions - Math Instructions –Relay Ladder Diagram - PLC
Ladder Diagram - Converting Simple Relay Diagram into PLC Relay Ladder
Diagram.
|
||
III
|
TIMERS
AND COUNTERS
|
9
|
ON
DELAY Timer - OFF DELAY Timer- Retentive Timer - Timer Applications - UP
Counter - DOWN Counter-UP/DOWN Counter - Counter Applications - Combining
Timer and Counter Functions.
|
||
IV
|
APPLICATIONS OF
PLC
|
9
|
Water Level Control - Material Handling Application - StampingSystem - Spray Painting
System - Bottle Filling System - Lift Elevator Control - Traffic Light
Control - - Speed Control of DC Motor - Temperature
Control of Water Heater.
|
||
V
|
SCADA SYSTEMS
|
9
|
Introduction and Definition of SCADA - Basic
Architecture of SCADA - Human Machine Interface - Master Terminal Unit -
Remote Terminal Unit - SCADA Data Transfer through PLC - Communication
Technologies - Communication System Components.
|
||
Total Instructional Hours
|
45
|
|
TEXT BOOKS :
1. Programmable Logic Controllers - Author: Frank D. Petruzella (TB1)
2. Securing SCADA System - Author: NIL (TB2)
CONTROL OF MECHATRONICS SYSTEM
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
SYSTEM
REPRESENTATION AND MODELLING
|
9+3
|
Introduction
and Need for Control Systems with Examples - Open Loop and Closed Loop
Systems - Transfer Function Model - Mathematical Modeling of Mechanical,
Electrical Systems - Block Diagram Reduction - Signal Flow Graph.
|
||
II
|
TIME RESPONSE
ANALYSIS
|
9+3
|
Standard
Test Signals - Time Response – First order and Second order systems- Time
Domain Specifications- Error Coefficients – Generalized Error series – Steady
State Error.
|
||
III
|
STABILITY
ANALYSIS
|
9+3
|
Frequency
Domain: Bode Plot - Polar Plot –Effects of Lag, Lead and Lag Lead
compensation.
Time
Domain: Routh Hurwitz Criterion - Root Locus construction.
|
||
IV
|
STATE SPACE
ANALYSIS
|
9+3
|
Concepts
of State - State Variables and State Models - State Space Equations -
Transfer Function - Transfer Model, State Space Representation of Dynamic
Systems, State Transition Matrix - Decomposition of Transfer Function -
Controllability and Observability.
|
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V
|
BASIC
CONTROLLERS
|
9+3
|
P,
PI, PD and PID Controller –Feed Forward Control - Tuning of Controller -
Ziegler Nicol Tuning - Distributed Control System - Case study:Controller
design for flow control process.
|
||
Total Instructional Hours
|
45+15=60
|
|
TEXT BOOKS :
1. Automatic Control System - Author: B.C. Kuo and F.Golnaraghi (TB1)
2. Process Control Instrumentation Technology - Author: Curtis D. Johnson (TB2)
ENGINEERING METROLOGY & MEASUREMENTS
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
BASICS
OF MEASUREMENTS
|
9
|
General Concept of Measurement - Need for Measurement -
Methods of Measurement - Units and Standards – Sensitivity - Stability -
Range - Accuracy - Precision - Tolerance - Fits - Errors - Types of Errors - Interchangeability.
|
||
II
|
LINEAR AND
ANGULAR METROLOGY
|
9
|
Linear Metrology: Vernier Caliper - Micrometer - Dial
Indicator - Slip Gauges and Classification - Optical Flats - Limit Gauges -
Comparators - Mechanical, Pneumatic and Electric Types. Angular Metrology:
Sine Bar - Optical Bevel Protractor - Auto Collimator - Angle Decker - Taper
Measurements.
|
||
III
|
FORM AND SURFACE MEASUREMENTS
|
9
|
Screw Thread Terminologies - Errors in Thread -
Drunkenness - Measurement of Various Elements of Thread - Two and Three Wire
Method, Gears Measurement: Gear Errors - Constant Chord and Base Tangent
Method - Parkinson Gear Tester – Gleason Gear Testing Machine.Surface Finish
Measurement: Elements of Surface Texture - Analysis of Surface Finish - Stylus
Probe Instrument – Talysurf Method.
|
||
IV
|
ADVANCED TECHNIQUES IN METROLOGY
|
9
|
Coordinate Measuring Machine - Constructional Features
- Types and Application, Machine Vision Systems, Profile Projector, Universal
Measuring Machine, Laser principles - Laser Interferometer - Types - DC
and AC Laser Interferometer.
|
||
V
|
APPLICATIONS OF MEASUREMENTS
|
9
|
Applications - Flow Measurements in Chemical Pipelines
-Vehicle Tyre Pressure Measurement, Temperature Measurement in Furnace - Force
Measurements in Brake Pedal and Torque Measurements in Motors.
|
||
Total Instructional Hours
|
45
|
|
TEXT BOOKS :
1. Measurement Systems - Applications & Design - Author: Ernest
O Doebelin (TB1)
2. Engineering Metrology - Author: R. K. Jain (TB1) - NOT AVAILABLE
NON TRADITIONAL MACHINING TECHNIQUES
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
MECHANICAL
ENERGY BASED PROCESSES
|
9
|
Introduction
- Modern Machining Process - Need - Advantages & Applications -
Abrasive Jet Machining (AJM) - Working Principles - Process Parameters -
Applications - Water Jet Machining (WJT) - Working Principles - Process
Parameters - Applications - Ultrasonic Machining (USM) - Working Principles -
Process Parameters - Applications.
|
||
II
|
ELECTRICAL ENERGY BASED PROCESSES
|
9
|
Electric Discharge Machining (EDM) - Working
Principles - Equipments - Process Parameters - Material Removal Rate - Tool - Dielectric -
Flushing - Wire Cut EDM and its Applications - Electric Discharge Grinding -
Working Principle - Equipment - Process Parameters - Applications.
|
||
III
|
CHEMICAL
AND ELECTRO CHEMICAL ENERGY BASED PROCESSES
|
9
|
Chemical Machining (CHM) - Etchants - Maskant -
Techniques of Applying Maskant - Process Parameters - Material Removal Rate -
Applications - Electro Chemical Machining (ECM) - Principles of ECM - Equipments - Material
Removal Rate - Process Parameters - Electro Chemical Grinding (ECG) and
Electro Chemical Honing (ECH) -
Applications.
|
||
IV
|
THERMAL
ENERGY
BASED PROCESSES
|
9
|
Laser Beam Machining (LBM) - Principles -
Equipment - Applications - Plasma Arc Machining (PAM) - Principles -
Equipment - Types - Beam Control Techniques - Applications - Electron Beam
Machining (EBM) - Principles - Equipment - Types - Beam Control Techniques -
Applications.
|
||
V
|
SURFACE
COATING AND HARDENING PROCESS
|
9
|
Classification - Removal Processes - Conversion Coatings - Thermal
Treatments - Metal Coatings - Physical Vapour Deposition (PVD) - Chemical
Vapour Deposition (CVD) - Ion Plating - Galvanizing
- Electroplating - Organic Coatings - Surface
hardening - Laser hardening.
|
||
Total Instructional Hours
|
45
|
|
TEXT BOOKS :
1. NON TRADITIONAL MACHINING PROCESSES - AUTHOR: Benedict. G.F (TB1)
WEB SEARCH:
1. http//www.sciencedirect.com/science/article/pii/S1877705815004798
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
ENGINE
COMPONENTS
|
9
|
Principles
of IC Engines - Engine Terminology - Types of
Engines: Petrol & Diesel - Two Stroke and Four Stroke
- Engine Components: Cylinder Block - Cylinder Head - Sump - Manifolds -
Gaskets - Cylinder - Piston - Rings - Connecting Rod - Piston Pins - Crank
Shaft - Bearings - Valves - Mufflers. Engine Cooling and Lubrication systems.
|
||
II
|
TRANSMISSION SYSTEMS
|
9
|
Clutch - Construction of Electromagnetic - Mechanical -
Hydraulic – Vacuum clutches. Gear Boxes: Manual and Automatic - Over Drives -
Transfer Box - Fluid Flywheel - Torque Converter - Propeller Shaft - Slip
Joint - Universal Joints - Differential and Rear Axle - Case Study on Lightweight
Chassis.
|
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III
|
STEERING
AND BRAKES
|
9
|
Steering: Wheels and
Tyres - Wheel Alignment Parameters - Steering Geometry -
Power Steering - Electronic Steering. Braking Systems: Hydraulic Brakes -
Diagonal Braking System.
|
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IV
|
SUSPENSION SYSTEMS
|
9
|
Basic Requirements - Functions - Types of Suspension Springs -
Plastic, Air and Independent Suspension System - Shock Absorbers - Air
suspension - Hydrolastic suspension - Trouble Shooting.
|
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V
|
ELECTRICAL SYSTEM AND ACCESSORIES
|
9
|
Types of Batteries - Construction, Operation and Maintenance - Lighting - Wiring Circuit
- Head Lights - Switches - Indicating Lights - Trouble Shooting - Direction
Indicators - Windscreen Wiper - Horn - Speedometer - Heaters - Air
conditioner.
|
||
Total Instructional Hours
|
45
|
|
TEXT BOOKS:
1. Automobile Engineering - Author: Kirpal Singh (TB1)
2. Automobile Technology - Author: H. M. Sethi (TB2)
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
LINEAR PROGRAMMING
|
9+3
|
Introduction
- Origin of Operations Research(OR) - Characteristics of Operations Research
- Models in Operations Research - Role of Operations Research in Decision Making, Methods of Solving OR Problems -
Scope of OR. Steps of Formulating Linear Programming Problem (LPP) -
Graphical Method - Special Cases in LP - Simplex Method - Minimization Case -
Degeneracy in LP.
|
||
II
|
TRANSPORTATION PROBLEM
|
9+3
|
Formulation
of General Transportation Problems - Types of Transportation Problems
-Solving Transportation Problem - Loops in Transportation Method -
Transportation Algorithm - Modified Distribution Method - Stepping Stone
Method.
|
||
III
|
ASSIGNMENT PROBLEM
|
9+3
|
Mathematical
Formulation of Assignment Problem (AP) - Solution Methods of AP -Enumeration
Method - The Hungarian Method - Variations of the Assignment Problem -
Multiple Optimal Solutions.
|
||
IV
|
INVENTORY CONTROL
Models
of inventory-Operation of inventory-Quality discount-Implementation of
purchase inventory model-Multiple item model with storage
limitation-Determination of stock level- Empirical queuing model.
|
9+3
|
V
|
REPLACEMENT AND MAINTENANCE ANALYSIS
|
9+3
|
Types
of Maintenance - Types of Replacement Problem - Determination of Economic
Life of an Asset - Basics of Interest Formulae - Examples - Simple
Probabilistic Model for Items which Completely Fail.
|
||
Total Instructional Hours
|
45+15=60
|
|
TEXT BOOK:
1. Operations Research - Author: Nita H Shah (TB1) NOT AVAILABLE
2. Operation Research - Author: R Paneer Selvam (TB2) NOT AVAILABLE
MATERIAL SCIENCE & APPLICATIONS
Syllabus
Unit
|
Description
|
Instructional
Hours
|
I
|
MATERIALS AND ITS
PROPERTIES
|
9
|
Introduction - Types of Materials - Metallic - Composite -
Polymeric - Ceramic - Materials - Recent Advances in Materials. Mechanical
Properties - Thermal Properties, Chemical Properties - Factors Affecting
Mechanical Properties. Factors in Selection of Materials - Applications in
Field of Automotive - Medical and Aero Space.
|
||
II
|
METALS AND NON METALS
|
9
|
Metallic Materials - Effect of Alloying Additions on Steel -
Stainless and Tool Steels HSLA - Maraging Steels - Cast Iron - Grey and white
- Copper and Copper Alloys - Aluminium and Aluminium Alloys - Brass - Bronze
- Ni-based Super Alloys and Titanium Alloys. Non Metallic Materials -
Polymers - Types of Polymer - Commodity and Engineering Polymers -Properties
and Applications - Engineering Ceramics - Types of Ceramics - Properties and
Applications.
|
||
III
|
PROCESSING AND HEAT
TREATMENT OF MATERIALS
|
9
|
Processing of Ferrous and Non Ferrous Metals-Processing of
Ceramics - Metals - Processing of Polymers - Introduction-Annealing, Stress
Relief - Recrystallization and Spheroidising-Normalizing - Hardening, Case
Hardening and Tempering of Steel - Chemical
Vapor Deposition(CVD) - Physical
Vapor Deposition(PVD).
|
||
IV
|
COMPOSITE MATERIALS
|
9
|
Introduction
- Classification of Composite Materials - Particle Reinforced Composites -
Fibre Reinforced Composites - Fibre Glass Reinforced Composites - Hydrid
Composites - Structural Composites - Protective Coatings - Adhesives -
Concrete Polymer Composities.
|
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V
|
PROCESSING AND
APPLICATIONS OF COMPOSITES
|
9
|
Manufacturing of Polymer Matrix Composites (PMCs) - Pultrusion,
Resin Transfer Moulding (RTM) - Manufacturing of Metal Matrix Composites
(MMCs) - Solid State - Liquid State - Vapour State Processing - Manufacturing
of Ceramic Matrix Composites (CMCs) - Hot Pressing - Applications and Case
Studies - Automotive - Aerospace -Commercial Applications.
|
||
Total Instructional Hours
|
45
|
|
TEXT BOOK:
1. Mechanical Metallurgy - Author: George . P (TB1)
2. Physical Metallurgy - Author: Sidney H Avner (TB2)
Comments